Electrochemical Survey

Cathodic Protection
& Stray Current Survey

Anode consumption is the most honest indicator of an electrical problem on the boat or the pontoon. How the measurement works, what it finds, and why more anodes is not better.⁠⁠‍​‌​‌‍​‍⁠‍⁠⁠​⁠‍​⁠​⁠‍⁠

This inspection can be done on its own, but it is usually part of a pre-purchase survey, alongside the overall assessment of the boat. See how a survey works: Survey process and report →

If your anodes disappear in three months, the reason is not "bad anodes". Anode consumption rate is the most honest indicator of an electrical problem on your boat or on the pontoon you are lying to. This page explains how the measurement is made and what it reveals.

1. Why It Is Measured

Seawater is an electrolyte. When dissimilar metals, a bronze propeller, stainless shaft, aluminium transom, steel hull, are connected through it, the most active one is sacrificed. That is what an anode is for. The problem is protection that is insufficient or excessive; both cause damage.⁠⁠‍​‌​‌‍​‍⁠‍⁠⁠​⁠‍​⁠​⁠‍⁠

2. How the Measurement Is Made

A zinc reference electrode is immersed and the other lead of the voltmeter is connected to the vessel's bonding system. The potential read tells you the state of protection:

ReadingMeaningAction
Above the protection threshold (insufficiently negative)Not protectedAdd anodes; check bonding continuity
Within the target bandProtection workingMonitor; set an anode replacement interval
Excessively negativeOver-protectionReduce anodes; paint damage risk on aluminium
Value shifting rapidlyStray current suspectedIsolate charger, pumps and shore line in turn

The measurement is not taken once. It is repeated while systems are isolated one by one: charger off and on, shore lead connected and disconnected, pumps off and on. That is how a leak is found.⁠⁠‍​‌​‌‍​‍⁠‍⁠⁠​⁠‍​⁠​⁠‍⁠

3. The Causes We Find Most

  1. Earthing fault on the marina supply, a neighbour's fault consuming your anodes.
  2. An ageing charger, or the absence of an isolation transformer.
  3. Broken bonding, the anode is there but not electrically connected to what it should protect.
  4. Wrong anode material, zinc for salt water, aluminium for salt and brackish, magnesium for fresh. Zinc barely works in fresh water.
  5. Propeller and shaft outside the bonding system, common after a coupling has been replaced.

4. Who Needs It Most

For marinas and yards: a survey along a pontoon reduces both customer complaints and liability exposure. A single faulty charger can affect the anodes and propellers of dozens of boats on the same berth. We provide this as a periodic service.

Frequently Asked Questions

The most common causes are an earthing fault on the marina supply or a neighbour's leak, an ageing charger, no isolation transformer, broken bonding, and anode material that does not match the water type. The cause is found by measuring with a zinc reference electrode while systems are isolated in turn.
A zinc reference electrode is immersed and the voltmeter's other lead is connected to the bonding system, giving the protection potential. The reading is repeated with the charger, shore lead and pumps switched in and out, that is how the source of stray current is identified.
Yes, over-protection is also damaging, particularly on aluminium hulls where it causes paint blistering and alkali damage. The correct number is whatever keeps the measured potential inside the target band.
Zinc in salt water, aluminium in salt and brackish, magnesium in fresh water. Zinc barely functions in fresh water, leaving the boat effectively unprotected. When the water type changes, the anode material must change too.
Aluminium is highly susceptible to galvanic corrosion and pitting; marina stray current can cause permanent hull damage within months. Dissimilar metal contact and copper-based antifouling have the same effect. Measurement is the only way to see the problem before the damage.

5. Book an anode and stray current measurement

Systems isolated one by one, the cause is found by record, not by guesswork.

Related Pages

Prepared by SurveyYat, ABYC Professional Member, 149 GT Yacht Captain. Last updated: September 2026.

Scope: The survey is non-destructive and nothing is dismantled; details on the survey types page.

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