Technical Guide

Common Boat Defects
20 Findings We Record Most

What surveys on the Aegean and Mediterranean coast turn up most often: the finding, its priority class, what it means and what to do about it.⁠⁠‍​‌‍​‌‍‌‍⁠⁠⁠‍‍‌⁠‍​⁠⁠‍

The list below sets out the twenty findings recorded most often in pre-purchase surveys on the Aegean and Mediterranean coast, with their priority classes. It works both ways: a buyer learns what to watch for, a seller sees which items to close before going to market.

Classes: A critical/safety, before going to sea · B short term, this season · C planned maintenance. See the report guide for how to read them.
FindingClassWhat it means
Ageing seacocks and hosesAThe number one source of flooding risk: chalking on bronze, cracked hose and single clamps below the waterline. Double clamps are standard on every hose below the waterline.
Weeping shaft sealA/BA traditional stuffing box may drip a little; a steady flow is a fault. A dripless seal should not weep at all. Salt traces in the bilge show how long it has been going on.
Tired battery bank and chargingBThe first thing to fail on a delivery or at anchor. Corroded terminals, loose posts and a missing main fuse are common.
Added circuits in the panelA/BLater additions without fuses or in the wrong cable size, wiring outside the colour code. The most frequently corrected item under the ABYC E-11 approach.
Aged fuel lines and filtersAFuel hose has a service life; hardened hose seeps. On a boat that has stood, water and microbial growth collect at the tank bottom.
Elevated hull moistureB/CNot osmosis on its own. Drying time, number of readings and the comparison area must be in the report. Widespread high readings can mean saturation beneath the gelcoat.
Osmotic blisteringBSmall scattered blisters are common; widespread large blisters are serious. Repair cost must be weighed against the value of the boat.
Soft deck laminateA/BFound by sounding. Water enters around fastenings at cleats, tracks and winches and wets the core. Early action is cheap; late action means recoring.
Leak traces at chainplatesAThe area carrying rig loads on a sailing yacht. Salt staining and early corrosion should never be ignored; a stain on the headlining means opening up and looking.
Corroded keel boltsACritical on sailing yachts and gulets. Rust on bolt heads and a crack at the keel-hull joint (the 'keel smile') are structural warnings.
Rudder bearing playBExcessive play in the stock and wear on the shaft. Checked by working the rudder ashore.
Depleted anodesCSimple, but neglect damages propeller, shaft and raw-water systems. The rate of depletion also indicates stray current in the berth.
Shaft alignment outBVibration, bearing wear and gearbox load. Vibration rising with revolutions on the sea trial is the first sign.
Fouled cooling circuitBHeat exchanger and raw-water pump impeller. Broken vanes from an old impeller block the exchanger; reduced water at the exhaust is the signal.
Aged exhaust hose and waterlockA/BCarries water and gas after combustion; a failure can put water into the engine.
Bilge pump and float switch failureAThe system owners trust most and test least. Automatic switches are often stuck or disconnected.
Non-compliant gas installationAUnvented locker, aged flexible hose, no detector. The quiet item behind fire and explosion risk.
Expired liferaft, extinguishers and flaresA/COut-of-date safety equipment also creates problems in an insurance claim.
Ageing rig and furling gearBWire rigging is generally considered due at 10-12 years. Cracked terminals, stiff furling and UV-tired running rigging.
Missing documentationBNo service records, invoices or previous reports. Undocumented maintenance counts as maintenance not done and lowers value.

If You Are Selling: Five Items to Close First

  1. Seacocks and hose clamps, small job, large impression.
  2. Battery bank and terminal cleaning, the first thing noticed on a trial.
  3. Bilge cleaning and pump test, salt traces tell a story.
  4. Safety equipment dates, an expired date reads as neglect.
  5. Filing the maintenance records, a documented boat sells higher.

If You Are Buying: Walk-Away Signals

What these share is that repair cost can approach the value of the boat. The survey fee earns its keep the day it says "don't buy".⁠⁠‍​‌‍​‌‍‌‍⁠⁠⁠‍‍‌⁠‍​⁠⁠‍

Frequently Asked Questions

Ageing seacocks and hoses. It is the leading source of flooding risk: chalking on bronze fittings, cracked hose and single clamps used below the waterline are the findings recorded most often.
Not on its own. Drying time, the number of readings and the comparison area decide what the figure means. Widespread elevated readings and a single local high spot lead to very different conclusions.
Seacocks and clamps, the battery bank and its connections, bilge cleaning with a pump test, safety equipment dates, and filing the maintenance records. Five low-cost items that change the negotiation.
Widespread delamination, cracking at the keel joint or advanced keel-bolt corrosion, extensive wet deck core, low compression or water and metal in the engine oil, and a seller who refuses a survey.
Wire rigging is generally considered due at ten to twelve years depending on use. Cracked terminals, broken strands and stiff furling are replacement signals, and underwriters also question ageing rigs.

Know the boat before you buy it

Pre-purchase survey ashore and afloat, with photographs, priority classes and cost estimates.

Related Pages

Prepared by SurveyYat, ABYC Professional Member, 149 GT Yacht Captain. Last updated: September 2026.

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